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SPOTLIGHT:

High Frequency Miniature Cavity Filters

NIC introduces its line of miniature Cavity Filters products designed for use in airborne, ship or ground applications. These filters can be custom designed for any center frequencies varying from 3 GHz to 18 GHz, and 3 dB bandwidths from 5 to 30%. Features include: Hermetically sealed package; Low Insertion loss, high selectivity and wide bandwidth; Good ultimate rejection; Gull wing surface mount RF pins or field replaceable SMA connectors; Up to 80% reduction in weight and volume compared to standard combline filters.
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Duplexer + LNA Assemblies

NIC's Duplexer-LNA assembly is designed for a variety of applications and integrates a high power cavity transmitter filter, receiver filter and low noise amplifier into a single compact module for performance improvement, space saving and cost reduction. These are custom solutions that NIC can design for a variety of frequency ranges (L,S and C Band)
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Automated Electrical Testing over Temperature
 
Phase Noise Testing
 
Automated Seam Welding
 
Surface Mount Reflow

  Home > Capabilities > Manufacturing & Testing  
 

Manufacturing & Testing

 
 


NIC has established global manufacturing centers of excellence to provide cost-effective products with the highest levels of quality. Our integrated team approach - engineering, manufacturing and quality - ensures that NIC transfers value to our customer from design through volume production.

NIC is ISO 9001:2000 certified and its facilities occupy over 20,000 square feet. We operate highly automated and dynamic assembly lines which allow NIC to monitor a wide variety of products in production at the same time. From special vision systems to automated tuning stations, solder reflow and crystal tuning to precise tooling in our own machine shop, NIC can produce efficient and high quality products for our customers.

NIC has developed proprietary software to link analyzers to computer-driven automated test stations that require minimal operator intervention during final testing. This allows NIC to reduce cycle time and analyze and provide customers real time measured data.

NIC offers a wide variety of environmental testing capabilities in-house, which allows us to guarantee that quality and reliability meets the requirements of our customer’s application. NIC conducts 100% ESS screening on all product manufactured. Testing is automated to increase efficiency and ensure high performance in all conditions. Examples of environmental testing equipment include moisture resistance, temperature/ altitude chambers, thermal shock chambers, automated vibration system, and phase noise testing. The table below lists NIC's screening capabilities. Please contact NIC with your specific requirements.

100% Environmental Stress Screening (ESS)
Visual - Precap

Thermal Shock

Hermeticity

Final Electrical

Final Visual

Mil-STD-883, Method 2017 or IPC-610A

MIL-STD-202, Method 107 or
MIL-STD-883, Method 1011

MIL-STD-202, Method 112D
MIL-STD-883, Method 1002

MIL-F-18327E or ATP

MIL-F-18327E or ATP

 
In-House Environmental Test Capabilities
Vibration
  - Random
  - High Frequency Sinusoidal

Shock

Hermeticity (Fine Leak)

Barometric Pressure

Acceleration

Humidity

Moisture Resistance

Life

Salt Spray

Additional Environmental Tests

 


MIL-STD-202, Method 214
MIL-STD-202, Method 204

MIL-STD-202, Method 213

MIL-STD-202, Method 112C

MIL-STD-202, Method 105

MIL-STD-202, Method 212A

MIL-STD-202, Method 103

MIL-STD-202, Method 106

MIL-STD-202, Method 108

MIL-STD-202, Method 101

Phase Noise under Vibration
Temperature Altitude
Pressure Cycling

Recommended SMT Installation

The following is NIC's suggested guidelines for Surface Mount (SMT) installation. A typical reflow profile is provided below. Mass of all components and Circuit Card Assembly should be considered when establishing a reflow procedure. Higher density board populations may take longer to achieve reflow temperatures. The temperatures shown below are the temperatures at the NIC component.

NIC builds its surface mount components using high temperature solders. Standard alloys (Sn63) should be used for installation.

NIC products can be cleaned with aqueous and semi-aqueous systems. Parts should be thoroughly baked after cleaning to prevent entrapment of moisture.

The rate of heating and cooling must be controlled to avoid thermal cracking of internal components. Processes, heating or cooling should not exceed a rate of 200°C per minute. Spikes must not exceed 100°C maximum for any solder operation. Avoid forced cooling or contact with heat sinks, such as conveyor belts, metal tables or cleaning solutions, before the units reach ambient temperatures.

Typical Reflow Profile

Please contact NIC for specific requirements or questions.

 

 

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